What Distinguishes a Fine Poker Chip Case from a Wooden Box?
So you have decided to invest in a poker chip case to store all of your poker chips. There are a multitude of chip cases and trays on the market, from inexpensive plastic trays to outrageously expensive sets. If you have your heart set on a wooden poker chest, here are some things to consider that differentiate a fine poker chip case from just a plain wooden box.
JOINTS
Joinery is a part of woodworking that involves joining together pieces of wood, to create furniture, structures, toys, and other items. The characteristics of wooden joints - strength, flexibility, toughness, etc. - derive from the properties of the joining materials and from how they are used in the joints. Therefore, different joinery techniques are used to meet differing requirements. When designing a poker chip case, you have to take into account the weight of the chips, which can approach 50 lbs for a 1000 chip case. The joints have to be strong, or the case will fall apart under the weight of the chips.
Most pre-made cases bought on the market utilize a butt joint. A butt joint is a joinery technique in which two members are joined by simply butting them together. The butt joint is the simplest joint to make since it merely involves cutting the members to the appropriate length and butting them together. It is also the weakest because unless some form of reinforcement is used, it relies upon glue alone to hold it together. Because the orientation of the members usually present only end grain to long grain gluing surface, the resulting joint is inherently weak.
When ordering a custom chip case, you can specify a dovetail joint. A dovetail joint is a joint technique most commonly used in woodworking joinery. Noted for its resistance to being pulled apart (tensile strength), the dovetail joint is commonly used to join the sides of a drawer to the front. A series of pins cut to extend from the end of one board interlock with a series of tails cut into the end of another board. The pins and tails have a trapezoidal shape. Once glued, a wooden dovetail joint requires no mechanical fasteners.
Another simple and strong joint is the mortise and tenon joint, which has been used for thousands of years by woodworkers around the world to join pieces of wood. This is commonly used when the pieces are at an angle close to 90